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Multi-stage Condensation Recovery Equipment

System Configuration: First-stage gas-water finned-tube condenser + high-boiling-point oil scrubber + second-stage finned-tube chilled-water condenser (chiller) + electrostatic precipitator (with a shared automatic electric-heated spray cleaning system), skid-mounted unit, with a shared cooling tower as an external component. The multi-stage condensation and recovery equipment comprises a purification unit, a water-cooling unit, and a water-washing unit; these three units form an integrated process. The purification unit condenses high-temperature oil vapors, oil mist, and oil fumes through two-stage condensation, single-stage oil washing, and electrostatic precipitation, and discharges the purified emissions in compliance with standards. The water-cooling unit supplies low-temperature chilled water to the two-stage condensation process. The water-washing unit performs offline automatic cleaning of the finned tubes inside the condensation tower and the electrostatic fields within the electrostatic precipitator.

Category:

Multi-stage Condensation Recovery Equipment


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Features and Advantages

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High-Efficiency Purification

Outstanding purification performance with high removal rates;

Highly effective at treating oil vapors, oil mist, cooking fumes, and VOCs.

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Energy Efficiency and Reduced Consumption

Low equipment resistance results in lower fan power requirements and energy consumption for the same airflow;

Scrubber wastewater is recycled, reducing wastewater generation.

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Compact Design

Skid-mounted, compact structure;

Easy to install and maintain, with a small footprint;

Easy to clean;

Customizable.

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Smart Operation and Maintenance

Fully automated process control ensures stable and reliable operation;

Offline self-cleaning system automatically cleans key components;

Prevents clogging and short-circuit issues, saving labor costs.

Application Field
Chemical Manufacturing Industry
Used to recover solvents, oils, chemicals, and additives in processes such as chemical synthesis, solvent use, coating and resin manufacturing, and plastic and rubber production.;
Printing and Packaging Industry
Used to recover ink and solvents during the printing process;
Pharmaceutical and Healthcare Industry
Used to recover organic solvents and other valuable components in pharmaceutical manufacturing processes;
Food and Beverage Industry
Used to recover alcohol, flavorings, and other volatile components during food processing and beverage production;
Energy Extraction Industry
Used to recover light hydrocarbons and other volatile components during oil and gas processing;
Metal Processing Industry
Used to recover organic solvents and chemicals during metal surface treatment and electroplating;
Electronics and Textiles Industry
Used to recover organic solvents, cleaning agents, and chemicals during the manufacturing of electronic components, as well as in textile and paper production.